Foam Technologies offers Bespoke solutions for custom-designed moulds, to create decorative architectural elements, infrastructure formwork and mould pattern making. Foam Moulds can be precisely cut into specific designs and patterns using computer-controlled CNC machinery. The process involves using CAD software to design the desired shapes, which are then executed by CNC cutting machines. This allows for highly intricate and accurate mould shapes that can be used in various casting applications.
Develop Your Concept With Custom EPS Mouldings
A member of our Project Design Team will work with you to develop your concept. We provide a full design service to support your in-house capabilities: 2D/3D CAD applications, material selection, prototyping and mock-up samples.
Benefits of Custom EPS Moulding – CNC cut Moulds
Precision and Accuracy
The use of CAD and CNC technology ensures that EPS moulds are produced with a high degree of precision and accuracy. This is especially important for architectural elements.
Design Flexibility
EPS foam can be cut into virtually any shape or size, offering unparalleled design flexibility. Whether it’s a complex cornice design or a custom logo, EPS profile cutting can bring any vision to life.
Cost-Effective
Compared to traditional materials, EPS foam is more cost-effective for manufacturing sacrificial moulds, prototyping new product concepts or casting one off decorative forms in concrete
Durability
EPS moulds can be finished with various coating processes such as epoxy resin, fibreglass, Polyurethane elastomer (hard coating) to suit your application.
Prefabrication
Many architectural features can be pre-fabricated off-site and then transported to the construction site, speeding up the project timeline.
Applications of EPS Architectural Feature Moulds
Restoration and Preservation
Historical Buildings
Architectural feature moulds are invaluable in the restoration and preservation of historical buildings. They enable the accurate replication of original details that may have been damaged or eroded over time.
Authenticity
Using moulds to recreate historical elements ensures that renovations maintain the authenticity and integrity of the original design.
Residential Architecture
Exterior Enhancements
External features like cornices, window trims, and decorative columns can transform the facade of residential or commercial buildings, increasing its curb appeal and market value.
EPS Architectural mouldings feature moulds have revolutionised the way intricate design elements are incorporated into buildings and have made them an essential tool in modern architecture and restoration projects.
From enhancing residential interiors to restoring historical landmarks, architectural feature moulds manufactured in EPS foam offer endless possibilities for creating visually stunning buildings. By leveraging these moulds, architects and designers can continue to push the boundaries of creativity and innovation in the built environment.