Expanded Polystyrene (EPS) foam insulation for (pipe insulation) is a versatile and effective solution for insulating chilled water pipework in commercial and industrial applications. Pre-cut insulation segments are cut from EPS (Expanded Polystyrene Block) using computer hotwire CNC cutting processes. The use of CNC technology ensures that pipe sections are cut precisely to meet exacting tolerances. The pre-formed sections are supplied in two halves so they can be easily fitted as lagging around chilled water pipework to suit a range of pipe diameters. EPS pipe insulation sections are manufactured from a rigid, closed-cell Polystyrene foam, renowned for its excellent thermal insulating properties.
Applications of Foam Insulation
Cold Water Pipes
Foam insulation is commonly used to insulate cold water pipes in plant rooms and pipe work in industrial applications to prevent condensation on chilled water pipes, improving thermal efficiency and preventing moisture-related issues.
HVAC Systems
Insulating HVAC ductwork and piping with EPS helps maintain the desired temperature of air and fluids, thus enhancing the efficiency of heating and cooling systems.
Process Piping
EPS Pipe insulation lagging is used to insulate process pipework in industrial and commercial facilities, maintaining the temperature of fluids and gases as they travel through the pipework system. This is crucial for processes that require precise temperature control.
Refrigeration and Cold Storage
In refrigeration systems and cold storage facilities, EPS pipe insulation helps maintain temperatures and prevents condensation on pipes, ensuring optimal performance and energy efficiency.
Benefits of EPS Foam Insulation
Reduced Energy Consumption
The use of EPS pipe insulation lowers energy consumption resulting in cost savings on the running costs of plant and equipment.
Environmental Impact
Lower energy consumption translates to reduced greenhouse gas emissions, contributing to a more sustainable and eco-friendly building environment.
Ease of Installation
EPS pipe insulation is lightweight and therefore easy to apply. EPS pipe foam insulation is available in pre-formed, split sections that can be quickly fitted and secured around pipes, simplifying the installation process.
Cost – Effectiveness
EPS insulation is a cost-effective insulation material compared to alternatives such as fiberglass or polyurethane foam. Its affordability makes it an attractive option for a wide range of applications. The durability and moisture resistance of EPS insulation reduces the need for maintenance and repairs, leading to long-term cost savings. EPS can be easily customised to fit pipes of various diameters and lengths, ensuring a perfect fit and optimal insulation performance.
Installation Guidelines
- Measure and cut the foam pipe sections to the required length using standard cutting tools. Pre-formed, split sections should be used for a precise fit around the pipes.
- The split sections should be aligned and sealed to prevent thermal bridging.
- Seal any joints or gaps between the insulation sections with suitable sealant or tape to ensure a continuous thermal barrier and prevent heat gain or heat loss.
- Protective vapor barriers/coatings or cladding over the EPS pipe insulation to enhance its durability and resistance is recommended for most insulation applications.
EPS Pipe Insulation stands out as a practical and effective option for new installations or retrofitting existing systems. EPS insulation provides a reliable and long-lasting solution that contributes to the overall performance and sustainability of the building.
