Foam Cutting
EPS (Expanded Polystyrene Sheets) or blocks can be cut into all shapes and sizes or profiled using computer hotwire CNC cutting processes for a variety of profiled shapes from protective packaging, to display boards, trade signage, letters, models, props, stage sets etc. Foam Technologies provides inhouse design assistance and custom foam cutting for Bespoke solutions for Infrastructure formwork, mould pattern making, to customised packaging.
EPS foam can be custom cut into specific designs and patterns using computer-controlled machinery. The process involves using CAD software to design the desired shapes, which are then executed by CNC cutting machines. This allows for highly intricate and accurate cut shapes that can be used in various applications.
Developing Your Concept
A member of our Project Design Team will work with you to develop your concept. We provide a full design service to support your in-house capabilities: 2D/3D CAD applications, material selection, prototyping and mock-up samples.
Benefits of Custom Foam Cutting
Precision and Accuracy
The use of CAD and CNC technology ensures that EPS profile cut shapes are produced with a high degree of precision and accuracy. This is especially important for architectural elements and signage where consistency is key.
Design Flexibility
EPS foam can be custom cut into virtually any shape or size, offering unparalleled design flexibility. Whether it’s a complex cornice design or a custom logo, EPS profile cutting can bring any vision to life.
Lightweight and Durable
EPS Expanded Polystyrene foam is incredibly lightweight, making it easy to handle, transport, and install. Despite its lightweight, it is also durable, which can be further enhanced with our hard-coating process.
Cost-Effective
Compared to traditional materials like wood or stone, EPS foam is more cost-effective.
Sustainability
EPS is recyclable, and advancements in manufacturing have made it more environmentally friendly. The precision cutting process also minimises waste, contributing to more sustainable production practices
Applications of Foam Cut Shapes & Sizes
Architectural Elements
EPS – profile cut Polystyrene shapes are widely used to create architectural elements such as columns, cornices, moldings and architraves. These elements can enhance the aesthetic appeal of buildings, both residential and commercial, while being lightweight and easy to install.
Themes and Scenography
In the entertainment industry, EPS profile cut shapes are used for creating props, sets, and themed environments.
Signage and Branding
EPS profile cut shapes are popular in the signage industry for creating three-dimensional signs and logos. Their lightweight nature makes them easy to mount.
Insulation and Packaging
Foam cutting plays a crucial role in insulation and packaging. Custom cut EPS forms can provide superior thermal insulation and protect delicate items during shipping.
Architectural Renovations
Many historical buildings undergoing renovations use EPS profile cut shapes to replicate intricate architectural details that would be costly and time-consuming to produce with traditional materials. This approach preserves the building’s historical integrity while reducing renovation costs.
Retail and Commercial Spaces
Retail stores and commercial buildings often utilise EPS profile cut shapes and letters for branding and signage.
Custom foam cutting has revolutionised design, offering unparalleled precision, flexibility, and cost-effectiveness. From detailed architectural facades to intricate props, EPS allows for greater creativity for designers and builders.
